How to Remove and Install Toyota Tundra TRO Pro Grill?

How to Remove and Install Toyota Tundra TRO Pro Grill?

If you own a 3rd Gen Tundra, you already know the TRD Pro model sits at the top of the food chain. The biggest tell? That aggressive, heritage-inspired grille with the retro TOYOTA lettering across the front.

For those of us who didn’t spring for the Pro model, the good news is that you can retrofit the factory Toyota Tundra TRD Pro grill onto a Limited or Off-Road package without pulling your hair out.

If you’ve been shopping for a Toyota Tundra grill upgrade, stick around. This is the definitive DIY guide for the 2022-2024 Toyota Tundra TRD grill swap.

Tools & Prep Work

Before we dive in, grab a 10mm and 14mm socket, a panel removal tool (or a careful hand with a screwdriver), and a trim screw with a large washer (trust me on this one).

Here is the step-by-step breakdown of how this install goes down on a 2024 Toyota Tundra TRD Pro grille or any 2022-2024 model.

Step 1: Disassembly – Bumper Cover Off

You cannot just pop the grille out. On the 3rd Gen, the grille is integrated with the upper bumper cover.

Remove the top bolts: Start with the four 14mm bolts holding the grille to the top of the radiator support.

Removing the top 14mm bolts from the tundra grille before installing a new tundra trd pro grill

Disconnect the electrics: Unplug the electrical connectors. There are two on the passenger side and two on the driver's side.

Disconnecting electrical connectors from the toyota tundra grill before tundra grill replacement

Unplugging two electrical connectors on the passenger side of a 2024 toyota tundra grill

Unplugging two electrical connectors on the driver's side of the toyota tundra black grill

Unplug the electrical connectors tundra grille

Pull the fender flares: Use your panel tool to pop out the fender flares starting at the bottom. You only need to go up about halfway to free the bumper cover.

Using a panel tool to pop out fender flares for tundra grill replacement on a 2023 tundra grillPulling fender flares away from the bumper to access the toyota tundra grill black edition

Undercarriage bolts: Slide under the truck. Remove the 10mm bolts from the front brackets (four total: two on the sides, two in the middle).

Removing 10mm bolts from front brackets before installing a tundra trd pro grille

Two bracket bolts: Remove 10mm bolts behind the grille.

Reaching behind the tundra grill to remove 10mm bolts from two brackets

Active Grille Shutters (AGS): Disconnect the AGS harness and remove the six 10mm bolts to slide the shutter mechanism out. Once those are loose, the whole bumper cover pulls right off.

The whole bumper cover pulls right off after loosening all bolts on the 2024 tundra grill

Removing six 10mm bolts to take out the active grille shutter mechanism from the tundra grille

Step 2: The Camera Problem (Limited Owners Pay Attention)

Remove the facing Camera firstly.

Removing the front facing camera from the factory tundra grill before upgrading to a tundra trd pro grille

Here is where the install gets specific to the Toyota Tundra grille swap. On Limited trim, the front-facing camera has two mounting points. However, the Tundra TRD Pro grille only has one mounting point (with two little guide dials).

The temporary fix:

You could grab a trim screw with a large washer and tightened it down on that single mounting point. It sounds janky, but it is rock solid. If your truck doesn't have a front camera (lower trims), you skip this entirely.

Using a trim screw with a large washer to secure the camera on a toyota tundra black grill

Step 3: Transferring the TSS Sensor

Disconnect the TSS sensor and remove all the screws that are holding the grille surround onto the grille.

Carefully disconnecting the TSS sensor from the original toyota tundra grill

Removing all screws holding the grille surround and bumper caps on the tundra grill trd pro

The TSS (Toyota Safety Sense) sensor is critical. Do not break this. Pop the sensor out of the old Tundra grille. Reuse the same rubber grommets on the new Toyota Tundra TRD Pro grille. Bolt it down tight.

Popping the TSS sensor out of the old tundra grille to transfer to the new toyota tundra trd grille

While you have the grille apart, also pop off the little lower bumper caps and the inner bezels. It makes reaching the TSS sensor way easier.

Popping off the little lower bumper caps to make tundra grille replacement easier

Step 4: Reassembly & The Final Look

Once the camera is secured and the TSS sensor is bolted in: Pop the new grille insert into the surround. Reinstall the Active Grille Shutters. Snap all the bumper caps and surrounds back on. Throw the whole bumper assembly back onto the truck. Make sure you guide it carefully so you don't scratch your headlights or fenders. Reattach all your nuts, bolts, and push clips.

Popping the new tundra trd pro grille insert into place on a 2025 toyota tundra front grillReinstalling the whole bumper assembly back onto the truck with the new tundra grille with lights

Total install time?

About an hour and a half to two hours. Most of that was fiddling with the front camera bracket. If you have a base model without the camera, you could knock this out in 45 minutes.

If you are on the fence about upgrading your 2022-2024 Tundra grill, just do it. It's a straightforward weekend project that changes the entire personality of the truck.

The stock 2022 tundra grille on a Limited model before upgrading to a tundra trd pro grille

The finished look of a 2024 tundra grill after completing the toyota tundra black grill swap

If you have any question, drop a comment below.

Back to blog